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več kot le administracijski sistem – Hoffmann Group Connected Manufacturing
Kaj je Connected Manufacturing?
Vaša rešitev, ko je vaš najboljši delavec na počitnicah.
Centralizirana zbirka podatkov o orodjih.
Pregled vseh orodij – za vse različne proizvajalce. Vaši poteki dela so digitalno zabeleženi.
Vaša rešitev, ko ste na tapeti zaradi vprašanj o datumih dostave.
Vaš digitalni delovni urnik s stanjem v živo. Dostopen kadarkoli in kjerkoli.
Vaša namenska linija med ekipami za proizvodnjo in načrtovanje dela.
Vaš osrednji vir strokovnega znanja o proizvodnji.
Vaša (digitalna) rešitev, ko morate ukrepati.
Vaš osebni svetovalec, ki ureja vašo zbirko podatkov o orodjih in zagotavlja, da so orodja neprekinjeno na voljo. In to prežene papir iz proizvodnega oddelka.
Rešitev, ko je vse preveč za vas.
Vaša povezava med vsemi pomembnimi sistemi. Vaš vir strukture in reda. Vaš proizvodni oddelek, ki se organizira sam.
Vaši zaposleni poznajo rezultat ob naročilu – in zdaj ga veste tudi vi!
Kako lahko koristim Connected Manufacturing?
Connected Manufacturing mi zdaj omogoča, da so moji proizvodni poteki pregledni.
- Kot vodja proizvodnje lahko vidite, kaj se dogaja v vašem proizvodnem oddelku – kadarkoli in od koder koli.
- Kot direktor podjetja ste lahko prepričani, da vaši zaposleni vedo, kako čim bolje izkoristiti stroje.
- Kot načrtovalec dela si lahko ogledate vse informacije, povezane s proizvodnjo, s preprostim klikom miške.
- Kot programer CAM lahko pogledate v magazin za orodje, ne da bi morali glavo vtakniti v stroj.
- Kot operater stroja postane vaše delo preprosto in brez stresa, saj programska oprema ve, kdaj in kje so potrebna različna orodja.
- In če boste kdaj morali koga nadomeščati, lahko preprosto nadaljujete delo tam, kjer je vaš kolega končal.
- ... in se poslovite od prastavljanja papirjev! #papirnimasmisla
Ali ste vedeli:
Leta 1973 se je začela zgodba o uspehu s predstavitvijo prve serije rezkalnih kolutov GARANT – in je do danes zrasla v paleto več kot 55.000 sistemskih orodij. Najboljše pri vsem tem pa je, da se zgodba nadaljuje! Naša orodja se med seboj pametno povezujejo in delujejo kot sistem, kar bo pripomoglo k hitrejšim procesom. Zagotovo boste navdušeni!
Connected Manufacturing poskrbi za preglednost vaše proizvodnje in vam omogoča, da v realnem času natančno vidite, kaj se dogaja v vaših procesih.
Portfelj že vključuje več sistemov – in nenehno se dodajajo novi
Trenutno imamo na krovu vse glavne ponudnike za povezave s krmilniki strojev – kar pomeni, da že pokrivamo 90% trga.
It’s so simple to integrate Connected Manufacturing into your production process. In our experience, it only takes around 3 months on average to go from implementing the solution to being able to use it fully in production.
Our consultants will be glad to assist with a holistic support strategy (including a project owner all the way through to live operations) throughout the entire process.
Kaj podpira moje upravljanje orodij:
Spremljajte, da bo vaš začetek čim bolj uspešen
- Brez podvojenega hranjenja podatkov zahvaljujoč vmesnikom ERP
- Proizvodni časi in količine enot se lahko sinhronizirajo s sistemom ERP
- Poteki dela z dokumenti, vpenjalne situacije in nastavitvena dela
- Enotna knjižnica orodij za celoten proizvodni oddelek
- Vključite skladno nomenklaturo
- Podatki o orodjih in zgodovina orodij
- Nadzor zalog
- Enostavna logistika zahvaljujoč prilagodljivemu zapisovanju serijskih številk z uporabo tehnologij RFID ali QR, podatkovne matrike itd.
- Enostavna 3D-opredelitev orodja
- Dostop do 1,2 milijonov zapisov podatkov o orodjih 49 proizvajalcev
- V prihodnosti: možnosti za izvoz podatkov v različne sisteme CAM.
- Dopolnite obstoječe zbirke podatkov o orodjih
- Priprava seznamov in listov z orodjem
- Vmesniki za napravami za prednastavitev
- Integracija sistema izdaje blaga GARANT Tool24.
- Odstranjevanje seznamov
- Vse datoteke NC so na voljo na osrednji lokaciji
- Lahko se prenesejo na nadzorni sistem
- Shranite optimizirane različice datotek
- Vnaprej določene uporabniške vloge za brezskrbnost, ko začnete
- Sistem prilagodljivih pravic
- Neomejeno število uporabnikov
- Pregled tega, kar se trenutno dogaja z vašo proizvodnjo
- Poudarite morebitne izboljšave
- Pomoč pri organizaciji dela in procesov
- Prilagodljivi pregledi, npr. za vsak stroj ali zaposlenega
- Pregled prihodnjih opravil in naročil
- Neposreden dostop do predhodnih opravil ali načrtovanja orodij
Take advantage of our expert advice
- What exactly is Connected Manufacturing?
- Can I see it live in action beforehand?
Detailed analysis
- How are you currently performing your work?
- Which production processes are required in future?
- Which systems are already in use and need to be integrated?
- What is the condition of your existing machinery?
- What could the first step look like and what is the final vision?
Project preparation
- We work together with you to set up a tool nomenclature system.
- We work together with you to start logging tool serial numbers.
- We prepare the machine interfaces.
- We assist your IT with the security and network requirements.
Commissioning
- We work together with you to build up your centralised tool database.
- We take care of the technical requirements – including with other manufacturers.
- We get the machine connection up and running.
- We put the entire process through its paces with comprehensive tests.
- We draw up a transparent handover report.
Training
- We train your employees so you can get going the very next day.
- Each employee will receive a training certificate.
- We remain by your side once everything is complete – in person or via our helpline.
Določitelogiko orodja.
Pripravitepodatke o orodju.
Pripraviteorodja in lokacije za shranjevanje.
Pridobiteterminalske naprave.
VzpostaviteIT-infrastrukturo. Integrirajte stroje v omrežje.
Omogočitevmesnike. Vključite aparat/vmesnik v omrežje.
How our customer MEB ushered in a digital revolution for its Production department.
Watch the video to find out how the Connected Manufacturing tool administration solution reinvented classic production processes.
By setting up an all-digital production line that covers all aspects (from automation and tool administration to order processing), we paved the way for an orderly and efficient flow of goods through the workshop.
How Connected Manufacturing improves day-to-day working life in Production
Productive and satisfied employees, higher production capacity and lower tool costs – watch the video to find out first-hand from our customers how our Connected Manufacturing software is helping to keep them competitive in future, and how they have been profiting ever since from simpler day-to-day workflows that are easier to follow.
Programiranje CAM
Spremljajte proizvodnjo iz udobja svoje pisarne.
- Ohranjajte pregled nad svojimi zalogami orodij (posameznimi orodji in kompleti orodij) ter njihovim stanjem in lokacijo ter pravočasno naročajte orodja
- Dosledna logika orodij in krovne tabele orodij za uporabo orodij na vseh strojih
- Neposredno zagotovite programe in risbe za stroje in pridobite dostop do optimiziranih programov NC brez posebnega truda
The simple, hassle-free way to find out more
Digital production solutions come into play wherever there is the potential to reduce downtime. The aim is to increase the spindle runtime (when you actually earn money) in relation to the overall machine runtime (which also includes non-productive time).
On our page covering this topic we will introduce you to our digital solution Connected Manufacturing. Connected Manufacturing offers a simple and flexible solution to take your production into the digital world. Using a practical example, we will show you how Connected Manufacturing significantly optimised profitability. In this specific case, a 33% increase in the utilisation of spindle runtime was achieved across all machines used.
Make your machines more productive by managing your work planning, tool administration and order documentation with Connected Manufacturing
Tool preparation
Set up machines whilst production is ongoing: reduce non-productive time (by up to 50%) as you don't waste time fetching and searching for tools
- Optimised tool stocks thanks to usage data
- Mount, pick and set up tools in advance thanks to automatically generated picking lists (requirements lists, picklists)
- Connect tool pre-setting devices and automatically transfer tool parameters to the machine control system
- Save tool parameters centrally, ensuring they are available for the future and other machines
Production/machine operator
Reduced non-productive time (> 30%) and no mistakes
- Overview of tools in the machine store
- Info on current service life and remaining runtime
- Complete tool usage histories
- Work plan with an overview of the processed jobs and work steps/tasks
- Tool corrections are synced in real time
Order overview and a simple means of repeating orders
- Reliably repeat the process for follow-up orders as the relevant information is documented, e.g. the clamping situation or updated NC programs
- Updated paperless route card – overview of which orders are located on which machines as well as the current status of work plans
- The actual runtime of orders or operations can be evaluated directly or transferred to external systems
The simple, hassle-free way to get started
It’s so simple to integrate Connected Manufacturing into your production process. In our experience, it takes an average of around 3 months to go from implementing the solution to being able to use it fully in production. Our consultants will be glad to assist you with a holistic support strategy (including a project owner all the way through to live operations) throughout the entire process.
Project preparation
- Unique tool designations
- CAD/CAM tool database prepared
- IT infrastructure prepared
- Terminal devices obtained
Project implementation
- Machine data recorded
- Complete tools, clamping devices, accessories and storage places identified (serial numbers logged)
- Machine interfaces prepared
Commissioning
- Test the machine and device configurations
- Check that the Connected Manufacturing system is working
- Draw up a handover report
User training
- On-site user training sessions
- Bespoke user training sessions
The simple, hassle-free way to find out more
Numerous customers are already successfully using Connected Manufacturing as part of live operations. Arrange a personal appointment with your consultant today to see Connected Manufacturing in action. Or why not turn to customers who are already using Connected Manufacturing to see the benefits up close for yourself!
Success stories with Connected Manufacturing
It’s so simple to integrate Connected Manufacturing into your production process. In our experience, it takes an average of around 3 months to go from implementing the solution to being able to use it fully in production. Our consultants will be glad to assist you with a holistic support strategy (including a project owner all the way through to live operations) throughout the entire process.
Project preparation
- Unique tool designations
- CAD/CAM tool database prepared
- IT infrastructure prepared
- Terminal devices obtained
Project implementation
- Machine data recorded
- Complete tools, clamping devices, accessories and storage places identified (serial numbers logged)
- Machine interfaces prepared
Commissioning
- Test the machine and device configurations
- Check that the Connected Manufacturing system is working
- Draw up a handover report
User training
- On-site user training sessions
- Bespoke user training sessions
The key to reducing downtime and making better use of resources
Digital production solutions come into play wherever there is the potential to reduce downtime. The aim is to increase the spindle runtime (when you actually earn money) in relation to the overall machine runtime (which also includes non-productive time).
On our page covering this topic we will introduce you to our digital solution Connected Manufacturing. Connected Manufacturing offers a simple and flexible solution to take your production into the digital world. Using a practical example, we will show you how Connected Manufacturing significantly optimised profitability. In this specific case, a 33% increase in the utilisation of spindle runtime was achieved across all machines used.
Numerous customers are already successfully using Connected Manufacturing as part of live operations. Arrange a personal appointment with your consultant today to see Connected Manufacturing in action. Or why not turn to customers who are already using Connected Manufacturing to see the benefits up close for yourself!
Funding programmes to help digitalise your company
Invest in Hoffmann Group Connected Manufacturing today with attractive funding programmes! Anyone looking to leverage the benefits of innovation and the digital world needs to invest. Attractive funding programmes are available to help you do so. A range of funding for digitalisation measures is available for small and medium-sized enterprises in Germany, including “DIGITAL JETZT” from the German Federal Ministry for Economic Affairs and Climate Action.
“Digital Jetzt” – funding to digitalise SMEs
In today’s working and business worlds, it is digital technology and expertise that determine a company’s competitiveness and future viability. To make it easier for SMEs to leverage the benefits of our digital world, the German Federal Ministry for Economic Affairs and Climate Action (BMWK) is supporting small and medium-sized enterprises (SMEs) with its “Digital Jetzt – Investitionsförderung für KMU” [Digital Now – Investment Support for SMEs] programme. The programme offers subsidies of up to 50,000 euros. (For details please see: https://www.bmwi.de/Redaktion/DE/Dossier/digital-jetzt.html – available in German only)
The Hoffmann Group would be pleased to advise you on eligible technologies.