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COMPOSITE composite disc brush DBUR dia. 50 mm shank dia. 6 mm ceramic filament dia. 1.10 mm grit 120 stationary
Article no.: 4007220104699
Article code:
Please note the delivery time and limited advice:
We order this item for you directly from the manufacturer, as it is not part of our main range and is therefore not in stock with us.
InfoProduct details
Technical Data
| Type of product | Disc brush |
Identification numbers & Classifications
| Article number | 4007220104699 | |
| EAN / GTIN | 4007220104699 | |
| Manufacturer number | 43400045 | |
| L-Number | L51510 386 |
Description
Description:
Particularly aggressive brush with bridle. Particularly suitable for deburring and work on surfaces on stationary machines. Composite brushes from PFERD have been specifically developed for industrial, automated use. They are suitable for a variety of applications and their variable clamping options mean that they can be used on many different drive systems. This offers the advantage that the workpiece can be produced and finished on the same machine. As a result, labour-intensive, manual work is reduced and reproducible results are achieved with short cycle times. For efficient use, numerous application parameters such as the processing time and feed rate must be coordinated with each other and a suitable brush must be selected. Brushes with ceramic oxide grain (CO) offer good toughness and excellent sharpness. For high stock removal values and aggressive brushing behaviour. Plastic filament withstands temperatures up to 220 °C.
Feature:
- RPM, max.: 5000 RPM
- RPM, optimum, from: 1500 RPM
- RPM, optimum, to: 3500 RPM
- Mounting system: Shank
- Dia. filament material: 1.1 mm
- Dia. external, metric: 50 mm
- Dia. shank, metric: 6 mm
- Filament material: Ceramic oxide grain (CO)
- Grit size: 120
- Length, filament: 38 mm
- Length, filament to ring: 19 mm
- Length, total: 80 mm
Advantage:
- Long tool life and aggressive brushing effect due to a very high filament density.
- Extremely smooth operation due to even distribution of the filament material.
- If the filament has worn away down to the bridle, it can be removed from the bridle for further use. This does not affect the brushing behaviour.
- The bridle enables the spreading out and flexibility of the brush filament to be controlled.
- The bridle prevents the wires spreading out sideways.
Application:
- Recommendations for use: Please observe the recommended rotational speeds. The CO filament material is suitable for particularly aggressive machining and for giving the workpiece a high surface quality. Use coolant for applications where large amounts of heat are produced. Remove the bridle once the filament is worn down. Then the rest of the filament can be used. Remove the bridle before starting work if you would like to achieve a large spreading diameter or access hard-to-reach areas.
- Applications: Cleaning; Deburring; Structuring (matt finishing, brush matting and satin finishing)
- Drive types: Flexible shaft drive; Tool machine; Robot; Stationary machines; Straight grinder
Material:
- Materials that can be worked:
- Aluminium
- Bronze
- Cast iron
- Cast steel
- Cobalt-based alloys
- Hard non-ferrous metal
- High-temperature-resistant materials
- Nickel-based alloys (e.g. Inconell and Hastelloy)
- Nickel or titanium-based superalloys
- Other non-ferrous metals
- Soft titanium alloys (tensile strength 500 N/mm²)
- Steel, cast steel
- Steel materials with a hardness > 54 HRC
- Steels up to 1,200 N/mm² (< 38 HRC)
- Titanium
- Titanium alloys
- Materials that can be worked: Aluminium; Bronze; Cast iron; Cast steel; Cobalt-based alloys; Hard non-ferrous metal; High-temperature-resistant materials; Nickel-based alloys (e.g. Inconell and Hastelloy); Nickel or titanium-based superalloys; Other non-ferrous metals; Soft titanium alloys (tensile strength 500 N/mm²); Steel, cast steel; Steel materials with a hardness > 54 HRC; Steels up to 1,200 N/mm² (< 38 HRC); Titanium; Titanium alloys
Suitable for:
For particularly aggressive use and a high surface quality of the workpiece, use the CO trim material.
Remove the support ring as soon as the fill has been worked down to the support ring. This allows the remaining fill to be released and completely consumed.
For a large spreading diameter or to reach hard-to-reach places, remove the support ring before starting work.
Remove the support ring as soon as the fill has been worked down to the support ring. This allows the remaining fill to be released and completely consumed.
For a large spreading diameter or to reach hard-to-reach places, remove the support ring before starting work.
Note:
- When clamping the brush, ensure that the shank is clamped as far into the arbor as possible. This applies in particular for use in the high rotational speed range. The minimum clamping length is 10 mm.